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Bunn Automation Consulting

ABOUT

Why BAC Exists

Many organizations have strong engineers and strong vendors—but lack a neutral systems layer that aligns decisions early.

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As automation environments become more multi-vendor and architecturally complex, the greatest risk is often introduced before execution begins—during requirements interpretation, system boundary definition, and procurement decisions.

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BAC exists to provide that missing systems layer.

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We embed alongside engineering teams to bring vendor-neutral architectural clarity, reduce integration risk, and support better decisions before commitments are made.​

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The Team

Patrick Bunn

Owner / Consultant

Patrick Bunn has over twenty years of experience in industrial and heavy automation, with a career spanning plant maintenance, system integration, and multi-industry project environments. He has supported automation initiatives across metals, food and beverage, textile, wood, pulp and paper, oil and gas, chemical, pharmaceutical, and nuclear sectors.

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Throughout his career, Patrick observed a recurring challenge: strong engineering teams and capable vendors operating without a unifying systems layer to align architectural decisions early. That gap—often invisible at the outset—frequently led to integration friction, scope ambiguity, and avoidable risk during execution.

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After nine years in plant maintenance and twelve years in system integration, Patrick founded Bunn Automation Consulting to address that gap. BAC operates as a vendor-neutral, embedded systems engineering partner—supporting front-end loading, system architecture definition, and cross-vendor alignment before procurement commitments are made.

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His background includes extensive hands-on experience in PLC and servo programming, HMI and SCADA development, VFD and soft starter configuration, and IT/OT control system network design. That execution-level depth now informs his systems-level perspective—enabling disciplined requirements clarification, interface ownership definition, and integration risk identification across complex, multi-vendor environments.

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In addition to project work, Patrick has taught AC Theory at a local technical college and delivered instruction in motor controls, PLCs, and industrial networking to co-ops and interns. He has also presented a multi-part technical series on control networking, reflecting a long-standing commitment to engineering rigor and knowledge transfer.

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Originally from San Diego, California, Patrick now lives in Birmingham, Alabama with his wife Emily and their two sons, Theo and Levi.
 

Awards:

  • Cisco CCNA 200-302 – The Complete Guide to Getting Certified

  • Rockwell Automation – RAU SI PlantPAx Capability certificate

  • Rockwell Automation – RAU Low Voltage Drives Assessment certificate

  • Rockwell Automation – RAU Visualization Final Exam certificate

  • Rockwell Automation – RAU Control Capability Assessment

  • AVEVA – Citect SCADA 2018 R2 Configuration

  • CISCO – IMINS2 – Managing Industrial Networks for Manufacturing

  • PANDUIT – Industrial Network Design for Physical Infrastructure

  • ALLEN-BRADELY – CCN144 - Kinetix 6500 CIP Programming, Studio 5000 Level 4

  • WONDERWARE – InTouch Classic Stand Alone

  • SIEMENS ENERGY & AUTOMATION, INC.  –  S7 TIA PLC Programming 1

  • ABB UNIVERSITY – ACS800 Customer Multidrive

  • SHERMCO INDUSTRIES – NFPA 70E Electrical Safety Training Course

Vendor-Neutral by Design

BAC does not manufacture equipment, represent hardware suppliers, or operate as a turnkey integrator.

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This independence allows us to:

  • Provide objective technical guidance

  • Evaluate architecture options without commercial bias

  • Support OEMs and manufacturers across diverse vendor ecosystems

  • Maintain alignment across competing suppliers

 

Vendor neutrality is not incidental — it is foundational to our model.

Systems-Level Leadership

Automation challenges rarely originate from individual components.


They emerge at interfaces — where mechanical, controls, software, data, and organizational responsibilities intersect.

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BAC operates at that intersection.

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Our focus is not individual technologies, but system architecture:

  • Defining boundaries

  • Clarifying ownership

  • Maintaining traceability from requirements to execution

 

Preserving architectural integrity across project phases

How We Engage

Because system architecture requires continuity, BAC operates through ongoing collaboration rather than fixed-scope project delivery.

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We embed as a strategic systems architecture advis—supporting front-end loading, cross-vendor alignment, and decision-making across planning and execution phases.

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This structure provides senior-level systems guidance without increasing permanent headcount.

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​BAC’s retainer model embeds our expertise into your team, rather than functioning as a standalone project.

Personal Project Highlights

Technical Lead | Utility Plant DCS Upgrade | Baton Rouge, LA

Upgrade the hardware and software of an old ABB DCS system to Rockwell’s PlantPAx system, including interconnection with other third party systems. This had over 200 I/O and nearly 500 communication soft points via Modbus connections.
06/2024-09/2024

Schedule a Systems Discovery Call

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© 2025 Bunn Automation Consulting

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