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Bunn Automation Consulting

ABOUT

Why BAC Exists

Many organizations have strong engineers and strong vendors—but lack a neutral systems layer that aligns decisions early.

As automation environments become more multi-vendor and architecturally complex, the greatest risk is often introduced before execution begins—during requirements interpretation, system boundary definition, and procurement decisions.

BAC exists to provide that missing systems layer.

We embed alongside engineering teams to bring vendor-neutral architectural clarity, reduce integration risk, and support better decisions before commitments are made.​

The Team

Patrick Bunn

Owner / Consultant

Patrick Bunn has over twenty years of experience in industrial and heavy automation, with a career spanning plant maintenance, system integration, and multi-industry project environments. He has supported automation initiatives across metals, food and beverage, textile, wood, pulp and paper, oil and gas, chemical, pharmaceutical, and nuclear sectors.

Throughout his career, Patrick observed a recurring challenge: strong engineering teams and capable vendors operating without a unifying systems layer to align architectural decisions early. That gap—often invisible at the outset—frequently led to integration friction, scope ambiguity, and avoidable risk during execution.

After nine years in plant maintenance and twelve years in system integration, Patrick founded Bunn Automation Consulting to address that gap. BAC operates as a vendor-neutral, embedded systems engineering partner—supporting front-end loading, system architecture definition, and cross-vendor alignment before procurement commitments are made.

His background includes extensive hands-on experience in PLC and servo programming, HMI and SCADA development, VFD and soft starter configuration, and IT/OT control system network design. That execution-level depth now informs his systems-level perspective—enabling disciplined requirements clarification, interface ownership definition, and integration risk identification across complex, multi-vendor environments.

In addition to project work, Patrick has taught AC Theory at a local technical college and delivered instruction in motor controls, PLCs, and industrial networking to co-ops and interns. He has also presented a multi-part technical series on control networking, reflecting a long-standing commitment to engineering rigor and knowledge transfer.

Originally from San Diego, California, Patrick now lives in Birmingham, Alabama with his wife Emily and their two sons, Theo and Levi.
 

Awards:

  • Cisco CCNA 200-302 – The Complete Guide to Getting Certified

  • Rockwell Automation – RAU SI PlantPAx Capability certificate

  • Rockwell Automation – RAU Low Voltage Drives Assessment certificate

  • Rockwell Automation – RAU Visualization Final Exam certificate

  • Rockwell Automation – RAU Control Capability Assessment

  • AVEVA – Citect SCADA 2018 R2 Configuration

  • CISCO – IMINS2 – Managing Industrial Networks for Manufacturing

  • PANDUIT – Industrial Network Design for Physical Infrastructure

  • ALLEN-BRADELY – CCN144 - Kinetix 6500 CIP Programming, Studio 5000 Level 4

  • WONDERWARE – InTouch Classic Stand Alone

  • SIEMENS ENERGY & AUTOMATION, INC.  –  S7 TIA PLC Programming 1

  • ABB UNIVERSITY – ACS800 Customer Multidrive

  • SHERMCO INDUSTRIES – NFPA 70E Electrical Safety Training Course

Vendor-Neutral by Design

BAC does not manufacture equipment, represent hardware suppliers, or operate as a turnkey integrator.

This independence allows us to:

  • Provide objective technical guidance

  • Evaluate architecture options without commercial bias

  • Support OEMs and manufacturers across diverse vendor ecosystems

  • Maintain alignment across competing suppliers

 

Vendor neutrality is not incidental — it is foundational to our model.

Systems-Level Leadership

Automation challenges rarely originate from individual components.


They emerge at interfaces — where mechanical, controls, software, data, and organizational responsibilities intersect.

BAC operates at that intersection.

Our focus is not individual technologies, but system architecture:

  • Defining boundaries

  • Clarifying ownership

  • Maintaining traceability from requirements to execution

 

Preserving architectural integrity across project phases

How We Engage

Because system architecture requires continuity, BAC operates through ongoing collaboration rather than fixed-scope project delivery.

We embed as a strategic systems architecture advis—supporting front-end loading, cross-vendor alignment, and decision-making across planning and execution phases.

This structure provides senior-level systems guidance without increasing permanent headcount.

​BAC’s retainer model embeds our expertise into your team, rather than functioning as a standalone project.

Personal Project Highlights

Technical Lead | Utility Plant DCS Upgrade | Baton Rouge, LA

Upgrade the hardware and software of an old ABB DCS system to Rockwell’s PlantPAx system, including interconnection with other third party systems. This had over 200 I/O and nearly 500 communication soft points via Modbus connections.
06/2024-09/2024

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© 2026 Bunn Automation Consulting

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